| Raw Material | Carbon steel bearing bars and cross bars | Material grades are selected according to load, span, corrosion exposure, and project requirements. Common structural steel options include ASTM A36 or EN 10025-2 S235JR. | Material certificates, chemical composition, yield strength, tensile strength, thickness, and surface condition. | ASTM A36/A36M; EN 10025-2 |
| Material Preparation | Straightening, leveling, and cutting | Steel bars are leveled and cut to specified lengths before assembly. Saw cutting, shearing, or abrasive cutting may be used depending on the section and tolerance requirements. | Cut length, straightness, squareness, burr removal, and absence of cracks or laminations. | Project drawings and applicable dimensional tolerances |
| Panel Assembly | Bearing-bar and cross-bar arrangement | Bearing bars carry the primary load, while cross bars maintain spacing and provide lateral stability. Common bearing-bar pitches include 30 mm and 40 mm; final spacing is determined by the design load and opening requirements. | Bearing-bar spacing, cross-bar spacing, panel dimensions, orientation, and load-bearing direction. | ANSI/NAAMM MBG 531; project specifications |
| Welding | Resistance welding or approved fusion-welding process | Automated resistance welding is widely used for steel bar grating because it provides repeatable cross-bar joints and consistent panel geometry. Manual welding may be used for special shapes or repairs. | Weld continuity, joint strength, penetration or bonding, weld spacing, distortion, and visible defects. | Approved welding procedure; project inspection requirements |
| Panel Finishing | Trimming, banding, notching, and edge preparation | Panels may be banded with flat bars, fitted with nosing, or notched around columns, pipes, and support structures. Open edges should be protected where required by the design. | Overall dimensions, edge alignment, notch accuracy, flatness, sharp-edge removal, and fit-up with supports. | Approved fabrication drawings; ANSI/NAAMM MBG 531 |
| Surface Treatment | Hot-dip galvanizing | Steel grating is cleaned, fluxed, immersed in molten zinc, drained, and inspected. Hot-dip galvanizing is commonly selected for outdoor or corrosive environments. | Coating appearance, adhesion, completeness, drainage marks, bare spots, and coating thickness or mass. | ASTM A123/A123M; ISO 1461 |
| Surface Treatment | Black mill finish or painted finish | Untreated steel may be supplied for indoor or temporary applications. Paint systems require suitable cleaning and surface preparation before coating. | Surface cleanliness, paint adhesion, dry-film thickness, color consistency, and protection against transport damage. | Project coating specification; ISO 12944 for corrosion-protection system selection |
| Stainless Steel Option | Stainless steel grating for corrosive or hygienic environments | Austenitic stainless steels such as 304 or 316/316L are commonly specified when resistance to moisture, chemicals, or cleaning agents is required. Grade selection depends on the exposure conditions. | Grade verification, weld quality, passivation or pickling requirements, surface finish, and dimensional accuracy. | ASTM A240/A240M; project material specification |
| Load and Safety Design | Load rating, span, deflection, and slip resistance | Grating selection should consider uniformly distributed loads, concentrated loads, support spacing, pedestrian traffic, vehicle traffic, and required deflection limits. | Bearing-bar size, clear span, support condition, calculated deflection, load capacity, and anti-slip requirements. | ANSI/NAAMM MBG 531; EN ISO 14122-2 where applicable |
| Dimensional Inspection | Final geometry and fit-up inspection | Finished panels are checked against approved drawings before packing. Inspection normally covers length, width, depth, spacing, flatness, squareness, and connection details. | Calibrated measuring tools, inspection records, traceability labels, and nonconformance control. | ISO 9001 quality-management practices; approved drawings |
| Documentation | Inspection and shipment records | A professional supply package may include material certificates, dimensional inspection reports, galvanizing reports, welding records, packing lists, and certificates of conformity. | Document consistency, heat or batch traceability, revision control, and retention of inspection records. | ISO 9001; customer purchase specification |
| Packaging and Delivery | Bundling, lifting, storage, and corrosion protection | Panels are commonly bundled with steel straps or suitable lifting supports. Galvanized products should be stored to allow drainage and ventilation during transport and storage. | Bundle identification, lifting safety, protection from deformation, moisture control, and quantity verification. | Approved packing instructions; project logistics requirements |